MECHANICAL ENGINEER - Ras al khaima
KAMLESH SHANICHARE
E.MAIL: [email protected] CONTACT NO: +971527609802
CURRENT LOCATION: UAE-RAS AL KHAIMAH
MAINTENANCE ENGINEERING PROFESSIONAL
Career Objective
Looking for a role that gives me opportunity to apply and improve my managerial and technical skills through significant opportunities of practical learning and dealing with challenges while working individually and in a team where my experience and skills will add value to the organization growth.
Career Summary
Accomplished mechanical engineering professional with highly dynamic 3.5+ years of experience in plant mechanical maintenance and utility operations. Successful acquisition of technical potential for overseeing maintenance planning and execution, completing projects from conception to completion. Well versed operation and troubleshooting capability of utility operation and trouble shooting. Hands of record in energy & resource optimization with cost saving of the operation. Having a proven ability to improve efficiency by finding solutions to complex customer problems all too tight work schedules.
Key Skills
Equipment Design Non Destructive Test Maintenance Engineering Utility Operation
Planning & coordination AutoCAD Breakdown analysis Root cause elimination
Budget & cost control wastage minimization ISO documentation Resource optimization
Spare stock maintaining Good communication Vibration Analysis Troubleshooting
Professional Experience
JBF RAK LLC, Junior Engineer-Mechanical maintenance & Utility Dec2012---- Till date
Presently associated with JBF RAK LLC, a major player in the manufacturing of Polyester chips, film and metallized films in gulf. Total capacity is around 1200mt per day of chips and 300mt per day of film.
Career Responsibilities:
Involved in the examination, development as well as testing of mechanical equipment and tools. Responsible for providing engineering support for workshop and continuous plant activities to ensure that components and equipment is maintained and refurbished correctly. Giving technical maintenance support to on site activities and ensuring that the correct components and procedures are followed to ensure quality control. Provide Mechanical Engineering expertise and technical advice to other members of Department.
Designing maintenance strategies, procedures and methods.
Planning and scheduling planned and unplanned work.
Carrying out quality inspections on jobs, liaising with client departments and customers.
Procurement of fixtures, fittings or components, inventory of spare parts.
Development of maintenance strategies to help with installation and commissioning guidelines.
Regularly making dimensional orientation and materials checks and comparisons.
Training need identification and imparts training to down level people.
Involved in the design of new machines and equipment, whilst at the same time taking account of cost, availability of materials, strength and maintenance requirements.
Development of system procedures and follow up for continual improvement in adherence to quality policy.
Coordinating with production and engineering departments.
Condition monitoring of equipment’s and recording the data, analyze the deviation & abnormality.
Formulating models of all Engineering activities like preventive & Predictive Maintenance, breakdown analysis, trouble shooting, planning of shutdown and ensure effective controls over breakdown.
Working in the environment of SAP/ Orion in order to achieve better coordination and control of maintenance and all other related activities.
Modification and development activities (KAIZENS) Energy saving Audit.
Maintaining and keeping statistical and financial records.
Managing stocks of supplies and equipment.
Shift and ‘on-call' work may be required, particularly where manufacturing equipment is in continual 24-hour operation. Career progression is often accelerated with a move into managerial positions or related areas of employment such as plant/production engineering.
Maintaining daily logbook, History sheet, Daily report, attendance & overtime of employees.
Planning the scheduling the jobs/ manpower. Planning and undertaking scheduled maintenance.
Responding to breakdown.
Healthy and cost conscious relations with Vendors and Contractors.
Job Responsibilities (Film plant April 2015 to till date)
Responsible for Maintaining Film plants / Mechanical equipment’s—
Conveying System & Material Handling DHP supplied Feeding plants- Roots blowers, Rotary valves, Recycle fans, vibro feeders. (Dehumidifier and control system).
Melting & Mould Systems – Dornier and Coperion Extrusion system, EDI die systems,
Pumps & Rotating systems- Heating System , Centrifugal pumps , Submersible pumps, Chemical pumps ,Gear pumps, Rotating unions, Heated and Cooled rollers and Gearbox’s , coater and corona.
TDO chains & MDO Gear boxes.
Hydraulics and Pneumatics- Hydraulics and pneumatics cylinders and automatic, lifting and control systems, SOV, proportional systems.
WINDER MACHINES-J kampf provided winder for two thin 8.7mtr and two thick 4.7mtr and 5.7mtr lines.
Slitting - ATLAS provided primary and secondary slitters.
Recycling Systems- Recycling systems of EREMA- Agitators, compactors, extruder and cutters.
ALOXING- GVE provided Metalizer machines- booster pump, diffusion pumps and chillers.
Chemical coating plant machine.
Air Conditioning and ventilation- Maintaining Air handling units, FAHU and FCU , clean room condition
Cranes- Responsible for maintaining EOT cranes and monorails.
Fabrication- Looking after fabrication department and designing.
Job Responsibilities (CP/SSP/UTILITY/ETP Dec 2012 to April 2015)
Responsible for Maintaining Mechanical equipment’s—
Reverse osmosis- 4 NOS RO Plants (capacity 40 to 20 cubic meter per hour)
Cooling towers- Cross and Counter flow type Cooling Towers (6500 to 1000 cubic meter per hour) and high capacity these pumps.
Compressors- screw, vertical reciprocating, double acting single stage and centrifugal compressors
(Capacity -1690 CFS).
Vapor Absorber machine- (Chiller 7 NOS, Capacity-1100 to 500Tr) and centrifugal chiller(capacity-500Tr, 2 NOS)
Canned pumps- Zero maintenance water cooled.
HOC’S, Nitrogen dryers and Ammonia crackers.
Maintenance of heat transfer media station (Therminal 66 and Dowtherm pumps and evaporators).
Centrifugal pumps- 60 pumps with mechanical seal single spring, multi spring, and cartridge and bellow etc. type.
Maintenance of high capacities blowers, vacuum, Screw and gear pumps serviced for high production and continuous plant.
Rotary cutter- Monitor and maintenance of rotary horizontal cutters 600 and 900 capacity 1200 ton per day.
Agitator and gear boxes- Maintenance and monitoring for continuous production.
ETP (Effluent Treated Plant) - Maintenance and servicing of equipment’s.
Conveying System & Material Handling- Disc chain conveyor horizontal and vertical (60 meter length) monitoring and inspection. Rotary lock feeder, pneumatic conveying line and diverter valves. Hydraulic system, capacity of 30 to 35 ton, hoists and EOT Crain maintenance.
Air Conditioner- maintenance and serviced of package, split, window A/C (super general, blue star and carrier).
Shell & tube Plate heat exchanger- heating and cooling operation monitoring and leakage short out.
Static Equipment’s- Storage Tanks, Preparation tanks, Reactors, Crystallizers, silos and those structure.
Safety Responsibilities
Ensuring compliance with health and safety legislation, HSE policy.
Carried out safety tests and recorded results on mechanical equipment and systems and recommending improvements.
Required timely reporting to accident and incident and co-ordination.
Committed for achieving OH&S policies of the company.
Strictly following and insuring Permit to work System SSOW, Isolation, Hot & cold work permits, Height permits, Lock out and Tag outs.
Job hazard analysis and accident prevention.
Fire prevention and experienced in Fire and Safety, and Protection Techniques.
Monitoring and implementing occupational health and safety models as per ISO standards of 9001, 14001 and 18001.
Insuring safe erection of Scaffoldings, Access and Guide Rails.
Insuring the performance and testing of firefighting equipment’s.
Conducting health & Safety meetings and consultation of current H&S concern and up gradation.
Fulfilling safety requirements during Excavation, Trenching, and Shoring and Safe access.
Implementing and insuring Safety Precaution and PPE on sites.
Task specific training and explaining the Hazard and Safety precaution prior to the work.
Conducting daily toolbox task safety meetings among department.
Monitoring and implementation of safety rules and regulations for reducing and controlling Accident, incident at site.
Educational qualifications
Degree in Mechanical Engineering from IIMT Studies Ahmadabad (Gujrat), 1st division.
Diploma in Mechanical Engineering from GPC Harda (M.P.) 1st division.
In-House Training and Certificates
Vibration analysis and condition monitoring training. SKF
Auto cad
Diesel loco shed
Greasing and Lubrication training by SHELL
TQM system application and techniques.
IT Skills
Auto Cad
Microsoft office applications
SAP
Internet surfing
Personal details
Father name - Mr. Ramesh Shanichare
Date of Birth - 17th Feb, 1991
Gender - Male
Languages Known - English, Hindi and Marathi
Nationality - Indian
Passport No. - K4885422
Salary expected - Negotiable
Permanent Address - At:Dhamory, Post: Jamthi, Th.: Athner, Distt.: Betul,
MP (460110), India.
UAE Driving license valid up to 2025
All the above Information’s provided are True to the best of my knowledge.
KAMLESH SHANICHARE
